Technological inheritance of parameters in the machining process of cylindrical bushings for drilling pumps

Authors

  • Ya. M. Kusyi Lviv Polytechnic National University 12, S. Bandera Str., Lviv, 79013, Ukraine
  • R. V. Synenkyi Lviv Polytechnic National University 12, S. Bandera Str., Lviv, 79013, Ukraine
  • P. R. Brukhal Lviv Polytechnic National University 12, S. Bandera Str., Lviv, 79013, Ukraine
  • N. A. Kusen Lviv Polytechnic National University 12, S. Bandera Str., Lviv, 79013, Ukraine
  • O. I. Konyukh Lviv Polytechnic National University 12, S. Bandera Str., Lviv, 79013, Ukraine

DOI:

https://doi.org/10.31471/1993-9965-2025-2(59)-85-100

Keywords:

quality, technological process, surface plastic deformation, vibrational centrifugal hardening

Abstract

A shift in priorities when designing modern manufacturing technologies for critical oil and gas production components, specifically cylindrical bushings for drilling pumps, has rendered traditional finishing methods (machining or abrasive processing) less effective. The focus has moved from simply ensuring regulated accuracy and roughness parameters to achieving the required operational characteristics and reliability indicators. This necessitates a transition to alternative surface layer formation methods, among which pressure-based surface plastic deformation (SPD) processes hold a special place. Specialized SPD technological systems for vibrocentrifugal hardening, developed at Lviv Polytechnic National University for the final stages of part forming, can improve microrelief parameters, increase surface microhardness, and induce compressive residual stresses in the surface layer. This is achievable provided the specified machining accuracy is met in preceding technological operations. Adapted for bulk vibratory processing machines, this vibrocentrifugal hardening system, in accordance with the principle of technological parameter inheritance, significantly improves both height (reduced by 8.69–16.77 times) and step (reduced by 1.97–4.12 times) parameters of the functional inner surface roughness of cylindrical bushings NB 32.02.102-04. It simultaneously increases the relative bearing length of the profile (tm) by a factor of 1.7. Further research will focus on predicting the behavior of vibrocentrifugal hardening system components using reliability engineering methods, applying simulation-rheological modeling to analyze the finishing process, and analyzing the results of theoretical-experimental studies and computer modeling of the forming operations for functional surfaces of critical oil and gas production equipment parts.

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Published

2025-12-30

How to Cite

Kusyi, Y. M., Synenkyi, R. V., Brukhal, P. R., Kusen, N. A., & Konyukh, O. I. (2025). Technological inheritance of parameters in the machining process of cylindrical bushings for drilling pumps. Scientific Bulletin of Ivano-Frankivsk National Technical University of Oil and Gas, (2(59), 85–100. https://doi.org/10.31471/1993-9965-2025-2(59)-85-100

Issue

No. 2(59) (2025): SCIENTIFIC BULLETIN OF IVANO-FRANKIVSK NATIONAL TECHNICAL UNIVERSITY OF OIL AND GAS

Section

MECHANICAL ENGINEERING

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